When it comes to aggregate quarry operations, maintaining equipment uptime isn’t just ideal – it’s essential. The primary crusher serves as the plant’s heartbeat, with its reliability and performance directly influencing productivity. 

Understanding this critical role, B2K recently implemented SKF’s Axios wireless vibration and temperature monitoring system at an aggregate quarry, demonstrating the value of precision-driven predictive maintenance.

Addressing Critical Needs

The primary crusher endures intense mechanical stress, operating under harsh conditions on a daily basis. Unplanned downtime doesn’t just disrupt schedules -it also impacts costs and safety. To tackle this challenge proactively, our team at B2K installed SKF Axios with clear objectives:

• Continuous real-time monitoring of vibration and temperature
• Early detection of mechanical issues such as bearing wear, imbalance, and misalignment
• Reduction in unplanned maintenance downtime
• Enhancement of worker safety by minimising manual inspections in hazardous zones
• Extending the lifespan of critical components

Why SKF Axios?

SKF Axios was an easy choice for the job. The system’s advanced technology and robust design ensure seamless operation in demanding environments, backed by SKF’s renowned expertise. 

Key features influencing our selection included:

• Wireless, Battery-powered Sensors: Eliminate complicated wiring and simplify installation
• Minimal Installation Downtime: Quick, non-invasive setup keeps your production schedule intact
• Real-time Cloud Analytics: Immediate access to insightful data via SKF’s Rotating Equipment Performance platform
• Predictive Analytics: Utilises SKF’s sophisticated machine learning to foresee equipment issues before they escalate

Seamless Implementation

The installation was executed swiftly, with minimal disruption to production. Strategically positioned sensors now continuously stream vital data from the crusher’s main bearings, motor housing, and drive components directly to a secure cloud platform. Alerts are triggered promptly when anomalies exceed set thresholds, allowing maintenance teams to act decisively and efficiently.

Results and Forward Strategy

The SKF Axios system has already begun delivering tangible value – enhancing reliability, improving safety, and optimising operational efficiency. Encouraged by the immediate benefits, plans are now in place to expand the Axios solution across additional critical assets within the facility, reinforcing a proactive maintenance culture.

B2K continues to support South African industries by integrating advanced technologies, such as SKF Axios, ensuring operations run more smoothly, safely, and smartly.

Ready to enhance your operation’s reliability? Contact us today.